4HS (AC)

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4HS-Nastec-AC

4HS AC Overview

4″ variable speed submersible pumps

Three-phase, water-filled, permanent magnet synchronous motor with encapsulated resin stator, fully constructed of AISI 304 stainless steel.

Built-in integrated inverter controlled by CM control module.

Multistage pump made of AISI 304 stainless steel.

Centrifugal
pump

Built-in inverter
module (MINT)

Motor

All the advantages of built-in electronics.

An inverter allows 4HS to:

  • Change pump speed to maintain set-pressure regardless of water demand. Consequently the pump is operated only when and as needed without wasting energy, thereby extending pump life.
  • Starts and stops pump gently, thus reducing peak absorption, mechanical stress.
  • Protects pump and drive from overload, undervoltage, surges, dry running and any abnormal conditions.

Integrated on-board inverter avoids the use of expensive filters and shielded cables reducing electromagnetic emissions to a minimum.

4HS product range meets the needs of commercial and residential markets for water supply, water pressurisation and irrigation.
Compared to conventional solutions, 4HS offers:

  • Energy-saving operation.
  • Quick and simplified application.
  • System reliability.

Construction characteristics and use of specific materials allow 4HS to be suitable for drinking water applications.

4HSMP-con-MINT-1

A ready to use product

4HS range submersible pumps are designed to provide customers with a ready-to-use product, so they are packaged in a kit including:

  • 4HS pump including 2.5 m / 8 ft flat cable lead (ACS-WRAS – KTM compliant)
  • Surface control module (CM)
  • Cable junction kit
  • Pressure transducer 0-16 bar / 0-250 psi

Upon request, Nastec can provide communication and power cables of the desired length.

pack-4HS-AC

Control Module

CM control module, mounted above-ground, manages the pump operation by changing pump speed to maintain the desired pressure in the system regardless of water demand.

Simply connect the pressure transducer, supplied as standard, and perform a quick set- up of the sensor to configure the pressure range for the system.

During operation, the CM control unit continuously monitors the electrical, hydraulic and thermal parameters providing complete protection against surges, undervoltage, overload and dry running.

Set up the system in a constant pressure application

To set up the system in a constant pressure application simply install the 4HS pump, connect the CM control module and wire the pressure sensor.

A small pressure tank is normally used to compensate for water loss while the pump is not running.

The control module receives the pressure signal from the pressure transducers and varies pump speed to maintain a constant set pressure regardless of water demand.

In addition to the constant pressure control, CM can also manage the following control modes:

  • fixed frequency
  • constant flow
  • constant temperature
4HS-ac-constant-pressure-2-EN

Pump Selection

Variable speed allows 4HS to cover a wide range of water flow and heads with just a few models; selecting the proper pump model for an application will help maximise performance and overall efficiency. Use the diagram below to select the most suitable 4HS pump model for your application.

4HS-ac-pump-selection

Energy Saving

If the water demand decreses, 4HS will reduce the speed (proportional to the frequency) to maintain constant pressure. As you can see from the chart, a speed reduction corresponds a significant decrease of the power consumption. For example, maintaining constant the 6 bar (197 psi), if speed drops from 4800 rpm to 4200 rpm, input power decreases from 1600W to 700W.

Thousand pumps

4HS can be used at a fixed speed by setting the operational frequency. To each frequency curve corresponds a different hydraulic performance and power consumption. This means that each 4HS model covers the performance offered by several standard pumps at fixed speed.

Performance adapting

Among the parameters to be set in the CM control module, particularly useful is the possibility of limiting the maximum current absorbed by the pump. If this threshold is exceeded, for example in the even of a drop in input voltage, the control will reduce the 4HS pump speed to always ensure its operation.

4HS-ac-05-04-pump-selection

4HS AC Technical Specifications

Performance

4HS 03/05
Rated input voltage 1 x 190 – 265 VAC
Max. input current 9,5 A
Power factor 1
Max. input power 1800 W
Length 900 mm
Delivery 1 1/4”
Pump weight 19,7 Kg
Max. diameter* 99 mm
Packing size 120 x 20 x 29 cm
Packing weight 21,2 Kg

* Max. external diameter including cable and cable cover

4HS 03/10
Rated input voltage 1 x 190 – 265 VAC
Max. input current 16 A
Power factor 1
Max. input power 3200W
Length 1055 mm
Delivery 1 1/4 “
Pump weight 22,2 Kg
Max. diameter* 99 mm
Packing size 120 x 20 x 29 cm
Packing weight 23,2 Kg

* Max. external diameter including cable and cable cover

4HS 05/04
Rated input voltage 1 x 190 – 265 VAC
Max. input current 9,5 A
Power factor 1
Max. input power 1800 W
Length 879 mm
Delivery 1 1/2 “
Pump weight 19,5 Kg
Max. diameter* 99 mm
Packing size 120 x 20 x 29 cm
Packing weight 21 Kg

* Max. external diameter including cable and cable cover

4HS 05/08
Rated input voltage 1 x 190 – 265 VAC
Max. input current 16 A
Power factor 1
Max. input power  3200 W
Length 1013 mm
Delivery 1 1/2 “
Pump weight 22 Kg
Max. diameter* 99 mm
Packing size 120 x 20 x 29 cm
Packing weight 23 Kg

* Max. external diameter including cable and cable cover

4HS 08/03
Rated input voltage 1 x 190 – 265 VAC
Max. input current 9,5 A
Power factor 1
Max. input power 1800 W
Length 858 mm
Delivery 1 1/2” o 2”
Pump weight 19,4 Kg
Max. diameter* 99 mm
Packing size 120 x 20 x 29 cm
Packing weight 21 Kg

* Max. external diameter including cable and cable cover

4HS 08/05
Rated input voltage 1 x 190 – 265 VAC
Max. input current 9,5 A
Power factor 1
Max. input power 3200 W
Length 950 mm
Delivery 1 1/2” o 2”
Pump weight 21 Kg
Max. diameter* 99 mm
Packing size 120 x 20 x 29 cm
Packing weight 22 Kg

* Max. external diameter including cable and cable cover

General specifications

4HS Pump
Max liquid temperature 35 °C (92 °F)
Min liquid cooling speed 0.2 m/s
Characteristics of the pumped liquid

clean, chemically not aggressive, not explosive, without solids and fibre content, with max 50 g/m3 sand content

Protection degree IP68
Rubber diaphragm 150 m
Materials Motor, impeller and diffuser in AISI 304 stainless steel
Cable Flat cable ACS – WRAS – KTM approved
CM Control Module
Max ambient temperature 50 °C (122 °F)
Protection degree IP55 (Nema 4)
Materials Aluminium enclosure, PVC labels , cable gland in polyamide (PA), display membrane in polyester (PE)
Analogue input 2 inputs 4-20 mA + 2 input 4-20 mA or 0-10 V settable by the user
Digital input 4 input N.O or N.C settable by the user
Digital output 2 relays output 5 A, 250 VAC, N.O or N.C settable by the user
Auxiliary power supply 24 VDC (300 mA), 10 VDC(5 mA)
User display display LCD backlit, 16 characters x 2 rows, 5 buttons, buzzer for acoustic alarm
Shortcircuit protection fuse
Certifications
CE

Materials

RIF Description Material
1 Power supply cable with removable connector for drinking water applications AISI 304 +
ACS-KTM-WRAS compliant
3 MINT: Electronic Integrated Module
4 Cable guard AISI 304
5 Lower thrust bearing AISI 304
6 Rubber diaphragm EPDM
7 Lower bush SiC
8 Tilting disc AISI 304
9 Pads AISI420j
10 Carbon disc CTI25
11 Shaft with rotor AISI 431
12 Canned type stator AISI 304
13 Upper bush SiC
14 Upper thrust bearing Teflon
15 Ceramized sleeve AISI 304 + Ceramic
16 Mechanical seal SiC
17 Rotating sandguard NBR
18 Pump filter AISI 304
19 Pump bracket AISI 304
Centrifugal pump
20 Diffusers AISI 304
21 Impellers AISI 304
22 Pump shaft AISI 304
23 Discharge AISI 304
24 Straps AISI 304